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Oil analysis

Maintenance optimization and prevention. Oil analysis allows to evaluate the internal condition of equipment by detecting metallic particles, contaminants and lubricant degradation, being essential in industrial predictive maintenance. It is used to monitor the wear and condition of key components, such as gears, bearings, and hydraulic systems, providing a level of accuracy that other technologies cannot match. These systems are essential for identifying early-stage failures, reducing maintenance costs, and optimizing machinery performance. In addition, oil analysis helps prevent unexpected downtime, extends equipment lifespan, and ensures efficient and safe operation.

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Discover our oil analysis hardware, such as state-of-the-art sensors for real-time monitoring of particles in fluids.

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POSSIBLE APPLICATIONS

6 Possible Applications of Oil Analysis

Boiler condition monitoring in agri-food plants
Lubricant analysis in automated assembly lines
Analysis of lubricants in hydraulic systems
Oil condition monitoring of industrial robots
Oil analysis in engine assembly lines
Oil analysis in heavy machinery

We offer you more than just products

  • Maintenance management courses

    These courses provide the tools and strategies to optimize the planning, execution and control of industrial maintenance. Learn how to improve equipment availability, reduce costs and apply methodologies such as predictive and condition-based maintenance for efficient and operational reliability oriented management.

  • Certification courses – Mobius Institute

    Mobius Institute's official training in vibration analysis, ultrasound and reliability-based asset management, with internationally recognized certification. Delivered by expert instructors, these courses will enable you to develop key skills for fault detection and diagnosis, improving reliability and predictive maintenance in your industry.

  • Oil analysis: diagnosis and predictive maintenance

    Oil analysis is an essential technique in the predictive maintenance of industrial machinery. It allows for the detection of incipient failures, optimization of maintenance cycles, and prevention of costly breakdowns. By evaluating the lubricant's condition, signs of wear in mechanical components, the presence of contaminants, and oil degradation can be identified.

    At Preditec, we offer advanced industrial oil analysis solutions, providing precise diagnostics to improve operational efficiency and reduce maintenance costs.

PROJECTS AND EXPERIENCES

Some of our projects on oil analysis

Cadagua: Continuous monitoring

More about Oil analysis

What is oil analysis, and why is it important?

Industrial oil analysis involves evaluating the physical and chemical properties of the lubricants used in machinery. This method identifies early signs of wear and contamination, providing a clear picture of the condition of internal components.

Key indicators assessed:

  • Metal particles: Signs of wear on gears and bearings.
  • Contamination: The presence of water, dirt, or fuel in the lubricant.
  • Oil properties: Assessment of viscosity, acidity, and additive levels.

Benefits of Oil Analysis in Industrial Maintenance

Implementing an oil analysis program offers numerous benefits:

Early fault detection:

Detect problems before they turn into serious failures, thereby avoiding costly repairs.

Performance optimization:

Improve machinery efficiency by keeping lubricants in optimal condition.

Reduction in unplanned downtime:

Minimizes downtime and ensures uninterrupted operation.

Practical Applications of Oil Analysis

Oil analysis is essential in various industrial sectors, as it helps ensure the reliability and performance of equipment.

Analysis of gears and bearings:

It identifies metal particles that indicate wear, allowing for timely adjustments.

Hydraulic systems:

Detects water or dirt contamination, preventing damage to critical components.

Critical machines:

Extend the service life of engines, compressors, and turbines through accurate diagnostics.

Preditec Solutions for Industrial Oil Analysis

At Preditec, we offer a comprehensive range of oil analysis solutions designed to maximize the reliability of industrial assets.

Laboratory oil analysis services

  • Detailed analysis of wear particles, contamination, and lubricant degradation.
  • Oil analysis for engines, compressors, turbines, and hydraulic systems.

Online sensors for oil monitoring

  • Real-time monitoring of oil properties without the need for manual sampling.
  • Data-driven predictive analytics to prevent mechanical failures in critical equipment.

Diagnosis and specialized technical advice

  • Interpreting test results to optimize predictive maintenance programs.
  • Customized recommendations to maximize lubricant efficiency and extend the service life of equipment.

Applications of Oil Analysis Services in Various Industries

Preditec’s oil analysis solutions are designed to improve reliability in a variety of industrial settings.

Energy and Renewable Energy Industry

  • Monitoring of lubricants in wind turbines and electric generators.
  • Oil testing at hydroelectric and thermal power plants.

Petrochemical industry and refineries

  • Oil monitoring in industrial compressors and pumps.
  • Diagnostics in lubrication systems at petrochemical plants.

Automotive and manufacturing

  • Analysis of production lines, transmission systems, and heavy machinery.
  • Evaluation of oils in industrial robots and electric motors.

Maritime and Transportation Sector

  • Oil monitoring in diesel engines, marine turbines, and auxiliary generators.
  • Analysis of lubricants in marine propulsion and gear systems.

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