KEYS TO THIS INDUSTRY

The importance of predictive maintenance in the energy industry

The energy industry is fundamental to economic and social development, providing the resources necessary for the operation of virtually all human activities. However, it faces significant challenges that require innovative solutions to ensure an efficient and sustainable supply.

 

  • Foreign energy dependence: Spain has a foreign energy dependence of 74.4%, which implies a high vulnerability to international market fluctuations and possible interruptions in supply.
  • Integration of renewable energies: The growing incorporation of renewable sources in the energy mix requires efficient management to ensure the stability and reliability of the electricity system.
  • Aging infrastructure: Many energy facilities have exceeded their expected useful life, increasing the risk of failure and the need for more intensive maintenance.
  • Operating efficiency and cost reduction: The pressure to improve efficiency and reduce operating costs is constant, especially in an environment of increasing competition and regulation.

The implementation of predictive maintenance strategies in the energy industry offers multiple advantages:

  • Reduced downtime: By anticipating potential failures, interventions can be scheduled before breakdowns occur, minimizing power supply interruptions.
  • Resource optimization: Allows more efficient planning of maintenance tasks, reducing operating costs and improving the allocation of human and material resources.
  • Extending the useful life of the equipment: By maintaining the infrastructure in optimal conditions, its useful life is extended, maximizing the return on investment.
  • Improved safety: Early detection of anomalies reduces the risk of catastrophic failure, protecting both personnel and the environment.

The adoption of advanced technologies, such as sensors, Internet of Things (IoT) and data analytics, is essential to the success of predictive maintenance. These tools enable real-time monitoring of equipment status, facilitating informed and timely decision making.

RELEVANT FIGURES

Learn some facts about the energy industry

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In 2022, Spain had a foreign energy dependence of 74.4%.
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In 2022, renewable energies accounted for approximately 50% of electricity production in Spain.
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In 2022, the installed capacity of electricity generation in Spain exceeded 117 GW, with a growth of 3.8% compared to 2021

WHAT WE OFFER

Everything the energy industry may need

  • Ultrasound

    Industrial ultrasound can detect incipient problems such as leaks, excessive friction and bearing failures with high precision, making it an essential technology in industrial predictive maintenance.

  • Portable equipment

    Portable vibration analysis equipment allows fast and accurate diagnostics in the field, identifying unbalances, misalignments and incipient faults in rotating machinery.

  • Laser aligners

    Laser aligners guarantee precision in the alignment of rotating machines, reducing vibrations, wear and faults, and are essential for industrial predictive maintenance.

  • Monitoring of reciprocating compressors

    The monitoring of reciprocating compressors allows the detection of incipient failures in valves, pistons and lubrication systems, being an essential strategy in industrial predictive maintenance.

  • Oil analysis

    Oil analysis allows to evaluate the internal condition of equipment by detecting metallic particles, contaminants and lubricant degradation, being essential in industrial predictive maintenance.

  • Precision maintenance

    Precision maintenance products enable detailed analysis of vibrations, alignments, and operating conditions, detecting incipient failures with a level of accuracy that other technologies cannot match.

  • Predictive maintenance

    Predictive maintenance is an advanced strategy for detecting incipient failures in industrial equipment before they become serious failures. It is used to optimize production, reduce downtime and minimize maintenance costs, and is key in sectors such as energy, automotive, petrochemical and manufacturing.
    At Preditec, we offer basic and advanced predictive maintenance services designed to maximize the efficiency and reliability of industrial assets. Through vibration analysis, thermography, ultrasound and lubricant monitoring, we help our customers achieve greater competitiveness and reduced operating costs.

  • Maintenance reliability

    At Preditec, we help industrial organizations transform their maintenance approach by implementing reliability-centered strategies. Our goal is to maximize asset availability, reduce operating costs and improve safety by applying methodologies such as Reliability Centered Maintenance (RCM), Root Cause Analysis (RCA), Criticality Management and Failure Mode Analysis (FMEA).

  • Advanced analysis

    Machinery diagnostics is a key tool in predictive maintenance, as it allows to detect and prevent failures in critical equipment before they affect the industrial productivity and operability. It is used to analyze the condition of assets, optimizing their performance and extending their useful life. At Preditec, we offer advanced machinery diagnostics services, applying technologies such as vibration analysis, thermography, ultrasound and real-time monitoring, which are essential to ensure equipment reliability, avoid catastrophic failures and improve industrial maintenance management.

  • Maintenance of monitoring systems

    The maintenance of monitoring systems is an essential process to ensure the correct operation of continuous monitoring systems in industry. These systems allow early detection of failures by measuring and analyzing parameters such as vibrations, temperature or pressure. Keeping them in optimal conditions is key to ensure the availability of machinery and minimize operating costs.

    Preditec has a team of technical personnel specialized in the design, installation and commissioning of continuous monitoring systems.

POSSIBLE APPLICATIONS

Some applications of our products and services in this industry

Partial discharges, airgap and rotor flow
Lubricant analysis in automated assembly lines
Analysis of lubricants in hydraulic systems
Condition monitoring of electric motors
Electrical substation inspection with IR thermography
Oil analysis in heavy machinery

CUSTOMERS

Who has already trusted Preditec?

COMPLETED PROJECTS

Some of our completed projects
for the energy industry

Continuous monitoring and diagnosis of machinery

Energy

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