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Predictive maintenance

Predictive maintenance is an advanced strategy for detecting incipient failures in industrial equipment before they become serious failures. It is used to optimize production, reduce downtime and minimize maintenance costs, and is key in sectors such as energy, automotive, petrochemical and manufacturing.
At Preditec, we offer basic and advanced predictive maintenance services designed to maximize the efficiency and reliability of industrial assets. Through vibration analysis, thermography, ultrasound and lubricant monitoring, we help our customers achieve greater competitiveness and reduced operating costs.

All our predictive maintenance services

Specialized solutions to detect in time any anomaly in your equipment and guarantee its maximum performance.

  • Alternative compressors

    Preditec offers predictive maintenance services for reciprocating compressors using both portable equipment and continuous measurement systems.

  • Alternative engines

    Preditec offers predictive maintenance services for reciprocating engines using both portable equipment and continuous measurement systems.

  • Industrial electrical testing

    Industrial electrical testing is fundamental in predictive maintenance, allowing early detection of failures, optimization of electrical equipment and reduction of downtime. At Preditec, we lead in the implementation of customized electrical test plans, ensuring accurate analysis of electric motors, power transformers and distribution systems.

  • Oil analysis: diagnosis and predictive maintenance

    Oil analysis is an essential technique in the predictive maintenance of industrial machinery. It allows for the detection of incipient failures, optimization of maintenance cycles, and prevention of costly breakdowns. By evaluating the lubricant's condition, signs of wear in mechanical components, the presence of contaminants, and oil degradation can be identified.

    At Preditec, we offer advanced industrial oil analysis solutions, providing precise diagnostics to improve operational efficiency and reduce maintenance costs.

  • Predictive maintenance service on ships

    Predictive maintenance on ships is key to ensure operability and safety in maritime environments, reducing mechanical failures and optimizing the performance of electrical and mechanical systems. At Preditec, we offer specialized services, including assistance in sea trials, advanced testing and accurate diagnostics, applying state-of-the-art technologies. Our experience in the sector allows early detection of failures, avoiding critical breakdowns and maximizing the operational availability of vessels. With our predictive ship maintenance services, vessels can improve efficiency, reduce maintenance costs and ensure optimal performance under demanding conditions.

  • Thermographic inspection service

    Thermographic inspection is an advanced predictive maintenance technique that allows detecting thermal anomalies in industrial equipment and facilities before they become critical problems.

    This technology offers a fast, safe and effective solution to identify hidden faults in electrical and mechanical systems, improving operational efficiency and reducing costs in unplanned shutdowns. Specialized companies such as Preditec use state-of-the-art infrared cameras to perform detailed inspections, providing accurate diagnostics for various industrial applications.

  • Ultrasound

    Ultrasonic detection is a fast technique for locating leaks and electrical faults. It improves energy efficiency and increases safety in industrial installations.

  • Vibration analysis

    Vibration analysis is an essential technique in predictive maintenance, as it allows detecting mechanical failures before they become serious problems. This methodology is based on monitoring vibration levels of industrial machinery, identifying anomalies in bearings, gears, electric motors and other critical components. Its application contributes to reducing downtime, optimizing maintenance costs and extending the useful life of equipment.

    Preditec offers specialized vibration analysis services, combining advanced technology with predictive diagnostics, ensuring accurate and efficient monitoring of industrial machinery.

And also support services

At Preditec we have services applicable to any predictive plan of any predictive technique.

  • Implementation of technologies for PdM

    The implementation of PdM (predictive maintenance) technologies is a key factor in the modernization of industrial maintenance strategies. With the use of advanced tools such as vibration analysis, ultrasound, thermography, oil analysis and MCA (electric motor circuit analysis), companies can anticipate failures, reduce downtime and optimize their production processes.

    Preditec offers a comprehensive service for the implementation of these technologies, providing training, support and technical assistance for industrial equipment to achieve maximum performance and reliability.

  • Predictive database

    Preditec offers predictive application database configuration services to get more out of your predictive plan.

  • Evaluation of implementation of PdM technologies

    This service proposes the monitoring and evaluation of predictive maintenance plans to ensure their perfect operation.

We advise you to choose the appropriate service

POSSIBLE APPLICATIONS

12 possible applications of predictive maintenance

Partial discharges, airgap and rotor flow
Steam system leakage inspection
Boiler condition monitoring in agri-food plants
Vibration analysis
Condition monitoring of filtration systems
Vibration monitoring of control valves
Lubricant analysis in automated assembly lines
Analysis of lubricants in hydraulic systems
Oil condition monitoring of industrial robots
Oil analysis in engine assembly lines
Vibration monitoring in natural gas compressors
Electrical substation inspection with IR thermography

RELATED TRAINING

We train your team in the specialty you require

  • Maintenance management courses

    These courses provide the tools and strategies to optimize the planning, execution and control of industrial maintenance. Learn how to improve equipment availability, reduce costs and apply methodologies such as predictive and condition-based maintenance for efficient and operational reliability oriented management.

  • Certification courses – Mobius Institute

    Mobius Institute's official training in vibration analysis, ultrasound and reliability-based asset management, with internationally recognized certification. Delivered by expert instructors, these courses will enable you to develop key skills for fault detection and diagnosis, improving reliability and predictive maintenance in your industry.

More about predictive maintenance

What is Predictive Maintenance?

Predictive maintenance consists of continuous monitoring of critical parameters in industrial machinery, with the aim of detecting anomalies and avoiding catastrophic failures.

At Preditec, we apply advanced technologies and data-driven analysis to anticipate problems in electric motors, turbines, compressors and rotating systems, avoiding unplanned downtime and ensuring optimal machinery performance.

Benefits of Predictive Maintenance in Industry

Early detection of mechanical failures

Through continuous monitoring of vibrations, temperature and energy consumption, it is possible to identify problems in their early stages, avoiding serious machinery failures.

Reduction of operating costs

Predictive maintenance reduces unexpected repairs and makes it possible to plan maintenance interventions, reducing the costs associated with mechanical failures.

Increased equipment safety and reliability

Ensures optimal operation of machinery, reducing operational risks and improving industrial safety.

Performance optimization and regulatory compliance

Predictive solutions enable compliance with international standards on energy efficiency, noise and vibration, ensuring optimum performance of each piece of equipment.

Predictive Maintenance Methods Applied by Preditec

Vibration analysis

Detects misalignment, unbalance and bearing wear, ensuring the operational stability of rotating machinery.

Industrial thermography

It uses infrared cameras to identify overheating in electrical and mechanical equipment, preventing critical failures and ensuring the safety of installations.

Lubricant monitoring

Evaluates oil quality in engines and hydraulic systems, preventing failures due to contamination or premature wear of components.

Ultrasonics in predictive maintenance

It allows detecting air and gas leaks, cavitation in pumps and mechanical failures in transmission systems.

Electric motor diagnostics

Analyzes the insulation status and energy efficiency of electric motors, optimizing their performance and reducing operating costs.

Predictive Maintenance Applications in Industrial Sectors

Preditec’s predictive maintenance solutions are designed for strategic sectors where equipment reliability and availability are key factors:

Energy and renewables

Turbine and generator monitoring to improve operational efficiency. Electrical and mechanical failure detection in power transmission systems.

Shipbuilding industry

Evaluation of vibrations in propeller shafts and propulsion systems. Diagnosis of marine engines and optimization of structural performance in ships.

Automotive and manufacturing

Supervision of production lines and diagnosis of critical machinery in industrial processes. Vibration analysis in engines and transmission systems.

Petrochemical industry and refineries

Predictive monitoring of compressors, pumps and chemical processing equipment. Identification of anomalies in valves and piping to prevent leaks and optimize industrial safety.

Aerospace sector

Remote control and monitoring of high performance turbines and engines. Evaluation of the structural condition of components subjected to mechanical stress.

Preditec – Leader in Industrial Predictive Maintenance

At Preditec, we are specialists in monitoring, diagnostics and predictive analysis, offering solutions adapted to each industrial sector to maximize operational availability and extend the useful life of equipment.

Advanced predictive maintenance solutions

Our service offering includes cutting-edge technologies such as continuous monitoring sensors, artificial intelligence algorithms and predictive analytics platforms.

Integration with maintenance management systems

We integrate our solutions with CMMS systems and IoT platforms, providing real-time information on the status of industrial assets.

Technical support and specialized training

Our team of expert engineers in predictive maintenance offers training, advice and continuous technical support to optimize the maintenance strategy of each company.