Vibration analysis
Vibration analysis is an essential technique in predictive maintenance, as it allows detecting mechanical failures before they become serious problems. This methodology is based on monitoring vibration levels of industrial machinery, identifying anomalies in bearings, gears, electric motors and other critical components. Its application contributes to reducing downtime, optimizing maintenance costs and extending the useful life of equipment.
Preditec offers specialized vibration analysis services, combining advanced technology with predictive diagnostics, ensuring accurate and efficient monitoring of industrial machinery.
Preditec’s solutions in vibration analysis
Preditec offers different types of vibration analysis services, tailored to the needs of each customer. These services guarantee accurate diagnostics and optimization of industrial maintenance.
Comprehensive measurement and predictive diagnostics service
- Preditec is in charge of data collection, analysis and reporting.
- Detailed vibration diagnosis with a hit rate of over 99%.
- Use of the Preconcerto platform to manage predictive maintenance information.
Remote diagnostics by vibration analysis
- The user captures data in the plant and sends it to Preditec for analysis.
- Preditec generates detailed reports through preconcert, optimizing maintenance planning.
- Ideal for companies that have trained personnel for data collection, but require expert analysis.
One-time analysis service within PdM contracts
- Extraordinary diagnoses outside of the usual schedule of measures.
- Detailed analysis in critical situations or suspected mechanical failure.
- Specific reports for decision making in corrective or predictive maintenance.
Preconcerto, predictive maintenance manager
Preconcerto is a predictive maintenance service for machinery based on vibration, ultrasound, thermography, MCA and lubricant analysis.
- Supervision
- Immediate access to information
- Collaboration
- Information analysis
- Implementation of the predictive strategy
Condition Monitoring, Diagnostic & Training Center (CMDT)
CMDT (Center for Monitoring, Diagnosis and Training) is a remote diagnostic center for critical industrial machinery. From where our expert predictive analysts in the field, anticipate failures and warn directly to the maintenance managers of critical assets, who act to prevent breakdowns.
Modalities of service
- On-site assistance: Measurement en route (offline)
- Remote analysis: Remote online monitoring / Data integration platform
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More information about Vibration analysis
What is vibration analysis?
Vibration analysis is a diagnostic technique that evaluates the condition of mechanical equipment by measuring and analyzing the vibrations they generate. This monitoring makes it possible to identify problems such as:
- Mechanical imbalances affecting machinery performance.
- Misalignment of shafts and couplings, causing premature wear.
- Bearing and bearing clearances, indicators of impending failure.
- Wear in gears and transmission systems, affecting operating efficiency.
- Thanks to this technique, informed predictive maintenance decisions can be made, reducing the need for corrective interventions and improving the reliability of industrial machinery.
Benefits of vibration analysis in predictive maintenance
The use of vibration analysis in predictive maintenance strategies provides multiple advantages for the industry.
Early detection of faults in rotating machinery
- It allows to identify anomalies before they become catastrophic failures.
- Reduces the risk of unplanned downtime in production processes.
- Improves operational safety by anticipating mechanical failures.
Maintenance optimization and cost reduction
- Minimizes the need for corrective maintenance, reducing unforeseen costs.
- It facilitates the planning of interventions based on real and accurate data.
- Avoids unnecessary replacement of components in good condition.
Increased service life of industrial equipment
- Reduces wear of mechanical components.
- Keeps machinery operating in optimal conditions.
- Decreases energy consumption through efficient operation.
Methods and tools used for vibration analysis
Vibration analysis is carried out by means of various tools and methodologies that allow a detailed evaluation of the condition of the equipment.
Use of vibrometers and vibration sensors
- Portable or fixed measuring devices for vibration signal acquisition.
- Triaxial sensors for anomaly detection in different directions.
- Wireless equipment for remote and real-time monitoring.
Analysis of electrical signatures in industrial motors
- Identification of electrical and mechanical problems from variations in the electrical signature of the motor.
- Evaluation of current and voltage fluctuations to detect unbalance or internal faults.
- Monitoring engine efficiency and diagnosing problems before they affect performance.
Condition monitoring of industrial equipment
- Data acquisition systems for continuous monitoring of critical parameters.
- Predictive analytics software such as Preconcerto, which centralizes information and facilitates decision making.
- Automated alerts for detection of deviations in vibration levels.
