THE CHALLENGE

Wear prevention in critical valves

Control valves are essential components in many industries, regulating the flow of liquids and gases. Over time, vibrations can cause wear on the internal mechanisms of valves, which affects their accuracy and can lead to leaks or failures in regulation. Detecting these problems early is key to maintaining stable operation.

Vibration Sensors in Valves

Vibration sensors are used to monitor the operation of control valves. The data collected can identify variations in vibration that may indicate valve wear, misalignment or debris buildup.

Condition Based Maintenance

This information allows technicians to adjust or repair valves before excessive vibrations compromise their operation. This ensures that the valves operate optimally, improving process stability.

WHAT TO SOLVE THIS APPLICATION WITH

Preditec services for this application

  • Predictive maintenance

    Predictive maintenance is an advanced strategy for detecting incipient failures in industrial equipment before they become serious failures. It is used to optimize production, reduce downtime and minimize maintenance costs, and is key in sectors such as energy, automotive, petrochemical and manufacturing.
    At Preditec, we offer basic and advanced predictive maintenance services designed to maximize the efficiency and reliability of industrial assets. Through vibration analysis, thermography, ultrasound and lubricant monitoring, we help our customers achieve greater competitiveness and reduced operating costs.

  • Advanced analysis

    Machinery diagnostics is a key tool in predictive maintenance, as it allows to detect and prevent failures in critical equipment before they affect the industrial productivity and operability. It is used to analyze the condition of assets, optimizing their performance and extending their useful life. At Preditec, we offer advanced machinery diagnostics services, applying technologies such as vibration analysis, thermography, ultrasound and real-time monitoring, which are essential to ensure equipment reliability, avoid catastrophic failures and improve industrial maintenance management.

  • Support and assistance contracts for predictive technologies

    Find here support and assistance contracts for predictive applications, measurement equipment and diagnostic hour packages.

Preditec products for this application

  • Vibrations

    Vibration technology is essential in industrial predictive maintenance, as it detects imbalances, misalignments and failures in rotating components with high accuracy.

RESULTS

Accurate maintenance and extended service life of control valves

Vibration monitoring improves the reliability of control valves, enabling more efficient maintenance and early detection of problems. This reduces the risk of unexpected downtime and ensures more stable operation.