KEYS TO THIS INDUSTRY

The importance of predictive maintenance in the agri-food industry

The agri-food industry is a fundamental pillar of the Spanish economy, contributing approximately 5.8% of GDP and generating around 11% of gross value added when the entire food chain is considered.

This sector not only contributes significantly to the economy, but also plays a crucial role in social cohesion and rural development, employing a large number of local workers and generating stable employment throughout the economic cycle.

In summary, predictive maintenance is an essential tool for the Spanish agri-food industry to face current and future challenges, improving its competitiveness, guaranteeing the quality and safety of its products, and contributing to the sustainable development of the sector.

  • Competitiveness and operating efficiency: The agri-food industry faces intense competition both domestically and internationally. To maintain its market position, it is essential to optimize production processes and minimize unplanned downtime that can affect productivity and profitability.
  • Food quality and safety: The industry must comply with strict sanitary regulations to ensure consumer safety. Any failure in maintenance can compromise product quality and put public health at risk, as well as negatively affect the company’s reputation.
  • Sustainability and technological adaptation: The growing demand for sustainable practices and rapid technological evolution require agribusinesses to adopt new technologies and more efficient and environmentally friendly processes. The implementation of innovative solutions is crucial to adapt to these changes and remain competitive.

The adoption of predictive maintenance strategies in the agri-food industry offers multiple advantages:

  • Reduced operating costs: By anticipating and preventing equipment failures, costly repairs are avoided and machine life is extended, contributing to more efficient management of financial resources.
  • Improved product quality: Proper maintenance ensures that equipment operates optimally, guaranteeing the quality and safety of the food produced, which is essential to comply with sanitary regulations and maintain consumer confidence.
  • Regulatory compliance: The implementation of predictive maintenance programs helps companies comply with sanitary and food safety regulations, avoiding sanctions and strengthening their reputation in the market.
  • Production optimization: Minimizing unplanned interruptions improves operational efficiency and maximizes productivity, enabling companies to respond more effectively to market demands.

RELEVANT FIGURES

Get to know some facts about the agri-food industry

0%
The agri-food sector represents approximately 5.8% of Spanish GDP.
0%
The contribution of the agri-food sector to the Spanish economy is 5.8%, exceeding the EU average.
0%
The sector is made up of more than 30,500 companies, 96% of which are SMEs.

WHAT WE OFFER

Everything the agri-food industry needs

  • Ultrasound

    Industrial ultrasound can detect incipient problems such as leaks, excessive friction and bearing failures with high precision, making it an essential technology in industrial predictive maintenance.

  • Portable equipment

    Portable vibration analysis equipment allows fast and accurate diagnostics in the field, identifying unbalances, misalignments and incipient faults in rotating machinery.

  • Laser aligners

    Laser aligners guarantee precision in the alignment of rotating machines, reducing vibrations, wear and faults, and are essential for industrial predictive maintenance.

  • Monitoring of reciprocating compressors

    The monitoring of reciprocating compressors allows the detection of incipient failures in valves, pistons and lubrication systems, being an essential strategy in industrial predictive maintenance.

  • Oil analysis

    Oil analysis allows to evaluate the internal condition of equipment by detecting metallic particles, contaminants and lubricant degradation, being essential in industrial predictive maintenance.

  • Precision maintenance

    Precision maintenance products enable detailed analysis of vibrations, alignments, and operating conditions, detecting incipient failures with a level of accuracy that other technologies cannot match.

  • Thermographic Inspection Courses

    Train in the use of infrared thermography for early detection of failures in industrial equipment and systems. Learn how to interpret thermal images to optimize predictive maintenance and improve operational efficiency. Some courses are certified by ITC - Infrared Training Center, guaranteeing international recognition.

  • Maquinaria rotativa

    Ultrasound courses

    Train in the use of this technology for early detection of leaks, mechanical failures and electrical problems in industrial equipment. Learn how to interpret ultrasonic signals to optimize predictive maintenance, improve energy efficiency and increase the operational reliability of your machinery.

  • Maintenance management courses

    These courses provide the tools and strategies to optimize the planning, execution and control of industrial maintenance. Learn how to improve equipment availability, reduce costs and apply methodologies such as predictive and condition-based maintenance for efficient and operational reliability oriented management.

  • Lubrication courses

    Provides essential knowledge for effective lubrication management in industrial machinery. Learn how to select, apply and monitor lubricants to reduce wear, improve efficiency and extend equipment life. Our courses will help you optimize maintenance and improve operational reliability.

  • Predictive maintenance

    Predictive maintenance is an advanced strategy for detecting incipient failures in industrial equipment before they become serious failures. It is used to optimize production, reduce downtime and minimize maintenance costs, and is key in sectors such as energy, automotive, petrochemical and manufacturing.
    At Preditec, we offer basic and advanced predictive maintenance services designed to maximize the efficiency and reliability of industrial assets. Through vibration analysis, thermography, ultrasound and lubricant monitoring, we help our customers achieve greater competitiveness and reduced operating costs.

  • Maintenance reliability

    At Preditec, we help industrial organizations transform their maintenance approach by implementing reliability-centered strategies. Our goal is to maximize asset availability, reduce operating costs and improve safety by applying methodologies such as Reliability Centered Maintenance (RCM), Root Cause Analysis (RCA), Criticality Management and Failure Mode Analysis (FMEA).

  • Advanced analysis

    Machinery diagnostics is a key tool in predictive maintenance, as it allows to detect and prevent failures in critical equipment before they affect the industrial productivity and operability. It is used to analyze the condition of assets, optimizing their performance and extending their useful life. At Preditec, we offer advanced machinery diagnostics services, applying technologies such as vibration analysis, thermography, ultrasound and real-time monitoring, which are essential to ensure equipment reliability, avoid catastrophic failures and improve industrial maintenance management.

  • Maintenance of monitoring systems

    The maintenance of monitoring systems is an essential process to ensure the correct operation of continuous monitoring systems in industry. These systems allow early detection of failures by measuring and analyzing parameters such as vibrations, temperature or pressure. Keeping them in optimal conditions is key to ensure the availability of machinery and minimize operating costs.

    Preditec has a team of technical personnel specialized in the design, installation and commissioning of continuous monitoring systems.

POSSIBLE APPLICATIONS

Some applications of our products and services in this industry

Leak detection in refrigeration systems
Boiler condition monitoring in agri-food plants
Vibration analysis
Lubricant analysis in automated assembly lines
Analysis of lubricants in hydraulic systems
Condition monitoring of electric motors
Oil analysis in heavy machinery

CUSTOMERS

Who has already trusted Preditec?

COMPLETED PROJECTS

Some of our realized projects
for the food industry

Implementation of predictive strategy in maintenance

Agri-food

Spain