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The importance of predictive maintenance in the automotive industry

The automotive industry is a key driver of the global economy, particularly in Spain, where it accounts for 10% of GDP and 18% of national exports. However, the sector faces significant challenges that require innovative and effective solutions.

These challenges include:

  • High levels of competitiveness: The automotive industry operates in a highly competitive environment, where manufacturers must optimize costs and increase efficiency to maintain market share. Unplanned shutdowns due to equipment failure result in millions of dollars in losses that can compromise competitiveness.
  • Technological complexity: The incorporation of new technologies, such as the electrification of vehicles and the digitalization of manufacturing processes, has increased operational complexity. This requires advanced maintenance solutions capable of managing and anticipating failures in an increasingly sophisticated environment.
  • Need to maximize equipment availability: Automotive production largely operates under lean manufacturing systems, where any disruption can significantly affect the entire supply chain. Keeping equipment in continuous operation is critical to meet demanding delivery schedules.
  • Sustainability and energy efficiency: In order to reduce environmental impact, the industry seeks to implement more sustainable and efficient processes. Predictive maintenance, by minimizing unnecessary consumption of energy and materials due to unexpected failures, contributes directly to this goal.

Predictive maintenance, based on technologies such as advanced sensors, IoT (Internet of Things) and data analytics, is presented as an indispensable solution to anticipate failures, reduce unplanned downtime and optimize equipment utilization. This not only improves operational efficiency, but also ensures sustainability and quality in vehicle production, strengthening the automotive industry’s position in a highly demanding global market.

RELEVANT FIGURES

Get to know some facts about the automotive industry

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In 2023, Spain produced 2,451,221 vehicles, consolidating its position as the 2nd largest manufacturer in Europe.
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Approximately 80% of Spanish automotive production is destined for the foreign market.
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The automotive industry generates around 9% of employment in the Spanish manufacturing sector.

WHAT WE OFFER

Everything the automotive industry could need

  • Ultrasound

    Industrial ultrasound can detect incipient problems such as leaks, excessive friction and bearing failures with high precision, making it an essential technology in industrial predictive maintenance.

  • Portable equipment

    Portable vibration analysis equipment allows fast and accurate diagnostics in the field, identifying unbalances, misalignments and incipient faults in rotating machinery.

  • Laser aligners

    Laser aligners guarantee precision in the alignment of rotating machines, reducing vibrations, wear and faults, and are essential for industrial predictive maintenance.

  • Monitoring of reciprocating compressors

    The monitoring of reciprocating compressors allows the detection of incipient failures in valves, pistons and lubrication systems, being an essential strategy in industrial predictive maintenance.

  • Oil analysis

    Oil analysis allows to evaluate the internal condition of equipment by detecting metallic particles, contaminants and lubricant degradation, being essential in industrial predictive maintenance.

  • Precision maintenance

    Precision maintenance products enable detailed analysis of vibrations, alignments, and operating conditions, detecting incipient failures with a level of accuracy that other technologies cannot match.

  • Certification courses – Mobius Institute

    Mobius Institute's official training in vibration analysis, ultrasound and reliability-based asset management, with internationally recognized certification. Delivered by expert instructors, these courses will enable you to develop key skills for fault detection and diagnosis, improving reliability and predictive maintenance in your industry.

  • Practical course on thermographic inspection, applications and results

    PRE-7120 For predictive maintenance technicians who want to know how professional thermographers work in order to obtain the best results.

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