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Advanced analysis

Machinery diagnostics is a key tool in predictive maintenance, as it allows to detect and prevent failures in critical equipment before they affect the industrial productivity and operability. It is used to analyze the condition of assets, optimizing their performance and extending their useful life. At Preditec, we offer advanced machinery diagnostics services, applying technologies such as vibration analysis, thermography, ultrasound and real-time monitoring, which are essential to ensure equipment reliability, avoid catastrophic failures and improve industrial maintenance management.

All our machinery diagnostic services

Detect complex problems, optimize the operation of rotating equipment and ensure the structural integrity of your facilities.

  • Motion Amplification

    RDI Technologies' Motion Amplification® technology makes it possible to visualize and measure movements, vibrations and displacements imperceptible to the human eye, turning each pixel of a camera into a high-precision sensor. It uses patented video processing algorithms to amplify these movements in real time, facilitating fault diagnosis, identification of resonances and misalignments, and improving predictive maintenance.

    Unlike traditional sensors, this technology is completely non-invasive, as it does not require physical contact with the equipment being evaluated. In addition, it allows filtering and visualizing movements at specific frequencies, helping to pinpoint the source of problems and optimizing technical intervention.

  • Torsional vibrations: advanced analysis and diagnosis

    Torsional vibrations are oscillations that occur in rotating systems, such as drive shafts and generators, due to changes in load or variations in rotational speed. These vibrations can lead to serious structural failures if not detected and analyzed in time.

    Preditec offers advanced torsional vibration measurement and analysis services, providing accurate solutions to prevent failures in critical machinery and improve the reliability of industrial systems.

  • Analysis and diagnosis of electric motors

    Induction electric motor analysis service.

  • Analysis and diagnosis of turbomachinery

    Preditec offers advanced turbomachinery diagnostics services

  • Vibration analysis and diagnosis

    Preditec offers you its machinery vibration analysis and diagnosis service to identify the causes of machinery failures.

  • Dynamic calculation by finite elements

    Preditec offers advanced calculation services on the dynamic behavior of structures by finite elements.

  • ODS Testing

    Structural analysis service (ODS and Modal) with calculation of modifications and verification of changes in the structure.

We advise you to choose the appropriate service

POSSIBLE APPLICATIONS

7 possible applications of machinery diagnostics

Vibration analysis of rolling mills
Partial discharges, airgap and rotor flow
Boiler condition monitoring in agri-food plants
Condition monitoring of filtration systems
Vibration monitoring of control valves
Electrical substation inspection with IR thermography
Oil analysis in heavy machinery

RELATED TRAINING

We train your team in the specialty you require

  • Maintenance management courses

    These courses provide the tools and strategies to optimize the planning, execution and control of industrial maintenance. Learn how to improve equipment availability, reduce costs and apply methodologies such as predictive and condition-based maintenance for efficient and operational reliability oriented management.

  • Machinery diagnostics courses

    Provides the key methodologies and tools to detect, analyze and prevent failures in industrial equipment. Learn how to interpret vibration data, ultrasound and other parameters to optimize maintenance, reduce downtime and improve the operational reliability of your machinery.

  • Certification courses – Mobius Institute

    Mobius Institute's official training in vibration analysis, ultrasound and reliability-based asset management, with internationally recognized certification. Delivered by expert instructors, these courses will enable you to develop key skills for fault detection and diagnosis, improving reliability and predictive maintenance in your industry.

COMPLETED PROJECTS

Some of our projects on machinery diagnostics

Continuous monitoring and diagnosis of machinery

Continuous condition monitoring of wind turbines

Cadagua: Continuous monitoring

Implementation of predictive strategy in maintenance

Continuous remote monitoring of San Fernando wastewater treatment plant

More about machinery diagnostics

What is Machinery Diagnostics?

The predictive diagnosis of machinery consists of the detailed evaluation of industrial equipment by means of advanced monitoring methods, in order to detect anomalies in its operation before they cause serious failures.

At Preditec, we use various techniques for the analysis of machinery condition:

  • Vibration analysis to detect misalignment, imbalance and wear in bearings and gears.
  • Infrared thermography, used to identify overheating in motors, electrical panels and mechanical systems.
  • Ultrasound, which facilitates the detection of gas leaks and problems in lubrication systems.
  • Remote and continuous monitoring, for permanent control of machinery status and real-time decision making.

Benefits of Machinery Diagnostics in Industry

Early detection of mechanical failures

Predictive diagnostics can identify failures at an early stage, avoiding catastrophic damage and reducing repair costs.

Reduced downtime and maintenance costs

Through periodic inspections and continuous monitoring, maintenance can be scheduled based on the actual condition of the equipment, reducing unplanned shutdowns and optimizing resources.

Real-time machinery monitoring

The use of intelligent sensors and continuous monitoring systems makes it possible to detect any anomalous behavior in the machinery, facilitating immediate diagnosis and data-driven decision making.

Extending the useful life of industrial assets

Thanks to the early detection of faults and predictive adjustments, the useful life of the equipment is extended, guaranteeing maximum efficiency and operational reliability.

Machinery Diagnostics Applications in Industrial Sectors

Preditec’s predictive diagnostics service is applied in strategic sectors where equipment reliability is critical to production and safety.

Energy industry

  • Monitoring of turbines, generators and transformers to prevent overheating and mechanical failures.
  • Monitoring of power transmission and distribution systems to ensure operational stability.

Marine sector

  • Evaluation of propulsion systems and structural vibrations in ships.
  • Torsional vibration diagnosis and shaft line power analysis.

Manufacturing and automotive industry

  • Analysis of electric motors and production lines to minimize manufacturing failures.
  • Monitoring of bearings and gears in transmission systems.

Petrochemical and heavy industry

  • Evaluation of compressors, pumps and turbines to ensure performance in demanding environments.
  • Inspection of valves and piping systems to prevent hazardous gas leaks.

Aerospace sector

  • High-precision turbine and engine diagnostics to prevent aircraft failures.
  • Monitoring of structures subjected to extreme vibrations.

Preditec – Specialists in Industrial Machinery Diagnostics

At Preditec, we are experts in predictive diagnostics, offering innovative solutions to optimize the efficiency of industrial processes and maximize the availability of critical assets.

Our specialized services include:

Vibration analysis

We use advanced tools to identify mechanical failures, misalignments, imbalances and clearances, minimizing the risk of serious failures.

Infrared thermography

We detect hot spots and overheating in electrical and mechanical equipment, preventing fires and failures in critical components.

Remote monitoring

We implement real-time monitoring systems to control the status of the equipment continuously, improving operational decision making.

Ultrasonic inspection

We identify gas leaks, lubrication problems and structural failures through high-precision acoustic inspection.

Our experts share their knowledge